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2016–2025 Chevrolet Malibu

2016-2025 Chevrolet Malibu — Replace Serpentine Belt

🔧🔧🔧 Advanced 1 hour $90 DIY 13 views

Save $110 by doing it yourself! Shop cost: $200

Quick Video Tutorial

Parts You Need

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Total Cost
$85.00
Part Name Part Number Price Buy
Serpentine Belt — $45.00
Serpentine Belt — $40.00

About prices: shown prices are estimates from typical Amazon listings and change frequently, and cheaper alternatives may be available. Confirm the current price on Amazon before buying.

💡 Pro tip: Order all parts at once to save on shipping

Step-by-Step Instructions

Follow these steps carefully

1

Document belt routing and cool the engine

Park on level ground, set the parking brake, and ensure the engine is off and cool. Photograph or sketch the serpentine belt routing on the pulley sticker (or draw it). Wear eye protection — a tensioner under spring load can snap.

2

Relieve tensioner and remove the old belt

Use a serpentine-belt tool, long breaker bar, or the specified socket on the tensioner. Rotate the tensioner to slack the belt, then slip the belt off one pulley. Slowly release the tensioner. Remove the belt from all pulleys.

3

Inspect pulleys and tensioner

Spin each idler and the tensioner pulley by hand — roughness, play, or seized bearings mean replace that pulley/tensioner with the belt. Check for oil/coolant contamination on pulleys. Compare the new belt’s rib count and length to the old one.

4

Route the new belt

Route the new belt exactly per the diagram, leaving the easiest pulley (often the alternator or tensioner) for last. Confirm every rib sits fully in each pulley groove — a half-rib misroute will shred the belt quickly.

5

Tension and double-check alignment

Rotate the tensioner again, slip the belt onto the last pulley, and slowly release so the tensioner takes up slack. Verify the belt is centered on every pulley and the tensioner indicator is in the acceptable range if marked.

6

Start the engine and verify quiet operation

Start the engine and watch the belt for several seconds — it should run true without chirps or wobble. If it squeals, shut down and recheck routing/contamination. Reinstall any shields or undercovers removed for access.

All Done!

Test your repair before closing everything up. If something doesn't work right, double-check your steps.

⚠️ Common Mistakes to Avoid

  • • Incorrect belt routing
  • • Not releasing tensioner properly
  • • Forgetting to reconnect components after replacement