Quick answer: Battery Replacement Tutorial on a 2015–2019 Ford Explorer is rated Moderate and takes about 30-45 minutes. You'll need 7 tools for this job, and parts cost about $188. This guide walks you through the full job step by step, including the mistakes to avoid.
| Part Name |
Part Number |
Price |
Buy |
| Automotive Battery (Group 65) |
65-1 |
$150.00 |
|
| Battery Terminal Cleaner |
— |
$10.00 |
|
| Battery Hold-Down Clamp |
— |
$20.00 |
|
| Battery Terminal Protector Spray |
— |
$8.00 |
|
About prices: shown prices are typical retail averages and change frequently; cheaper alternatives may be available. Confirm the current price before buying.
💡 Pro tip: Order all parts at once to save on shipping
Step-by-Step Instructions
Follow these steps carefully
1
Prepare (Group 65, BMS reset!)
Group 65 (OE Motorcraft BXT-65-650, 650 CCA), engine compartment. Need: Group 65 battery, 8mm socket + LONG extension (deep retainer bolt), 8mm wrench, wire brush. BMS RESET is mandatory — sleep, FORScan, or the manual trick. Negative-first-off, positive-first-on.
2
Disconnect, Remove (long extension!)
Disconnect NEGATIVE first, then positive (8mm). Remove the hold-down retainer — the 8mm bolt is deep and needs a LONG extension. Lift the heavy Group 65 out and note the OE BXT-65-650 to match the group. Clean the terminals and tray.
3
Install New Group 65
Place the new Group 65 battery in the tray. Secure the hold-down retainer (8mm + long extension — snug). Ensure the battery is seated. The Group 65 is the Explorer's spec — not the F-150's H6.
4
Reconnect (positive first!)
Reconnect POSITIVE first, then negative (8mm). Ensure tight, clean connections and double-check both — loose terminals cause electrical gremlins.
5
Reset BMS (FORScan fallback!)
RESET THE BMS — mandatory. Options: (1) 8-hour undisturbed sleep — lock it and leave it alone. (2) FORScan or scan tool (definitive). (3) Manual: accessory ON, high-beams 5x, brake 3x within 10 seconds. Don't skip it; you'll get charging warnings.
🔧 Mechanic's note — Tom Becker
I never skip the BMS reset thinking the car will figure it out — it won't. The charging profile stays calibrated to your old dying battery and you'll cook the new one. FORScan is the sure bet on the Explorer.
6
Verify, Done
Start the engine and verify no charging warnings. The Explorer's recipe: Group 65 (not H6), deep 8mm retainer bolt (long extension), mandatory BMS reset (FORScan fallback), engine-compartment location. Match or exceed the OE BXT-65-650 (650 CCA).
All Done!
Test your repair before closing everything up. If something doesn't work right, double-check your steps.
⚠️ Common Mistakes to Avoid
- • Not disconnecting the negative terminal first, leading to potential short circuits
- • Using incorrect battery size or type, causing fitment issues
- • Failing to properly secure the new battery, leading to movement and potential damage
- • Not cleaning the battery terminals before installation, leading to poor electrical contact
- • Over-tightening battery terminal connections, which can damage the terminals