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2016–2024 Volvo XC90

2016-2024 Volvo XC90 — Engine Mount Replacement

🔧🔧🔧 Advanced 2-3 hours $250 DIY 2 views

Save $250 by doing it yourself! Shop cost: $500

Quick Video Tutorial

Parts You Need

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Total Cost
$250.00
Part Name Part Number Price Buy
Upper Torque Rod Engine Mount Hutchinson 3141 01 00 $100.00
Front Engine Mount Hutchinson 3141 01 01 $150.00

About prices: shown prices are estimates from typical Amazon listings and change frequently, and cheaper alternatives may be available. Confirm the current price on Amazon before buying.

💡 Pro tip: Order all parts at once to save on shipping

Step-by-Step Instructions

Follow these steps carefully

1

Support the engine and disconnect the battery

Park the Volvo XC90 on level ground, set the parking brake, and disconnect the negative battery cable. Support the engine from above with an engine support bar or from below with a jack and a wood block under the oil pan — never leave the engine hanging on remaining mounts alone. Wear gloves and eye protection.

2

Locate the failed mount and remove nearby covers

Identify which mount is bad (oil-soaked rubber, cracked insulator, or metal-to-metal contact) on the Volvo XC90. Remove any engine covers, air boxes, or undertrays blocking access to that mount’s fasteners.

3

Unbolt the mount from the engine and chassis

Remove the through-bolt or nuts securing the mount to the engine bracket, then the fasteners into the frame/subframe. Note any ground straps, heat shields, or alignment dowels. Lower or raise the engine slightly only as needed for clearance — do not force the mount.

4

Compare and install the new mount

Match the new mount to the old one (stud pattern, snubber orientation, and hardness marks). Seat it fully on the Volvo XC90, install fasteners finger-tight first, then torque to the specified values once the engine is back at rest height.

5

Remove the support and check clearances

Remove the engine support bar/jack. Confirm the Volvo XC90 mount is not twisted and that hoses, belts, and wiring have clearance. Reinstall covers and reconnect the battery.

6

Idle and road-test for vibration

Start the Volvo XC90 and check for clunks or excessive movement in gear (auto: Park-to-Drive; manual: clutch engage). Road-test for vibration under acceleration and braking. Recheck mount torque after a short heat cycle if specified.

All Done!

Test your repair before closing everything up. If something doesn't work right, double-check your steps.

⚠️ Common Mistakes to Avoid

  • • Not properly supporting the engine during the replacement process.
  • • Using incorrect torque specifications when tightening bolts.
  • • Failing to inspect and replace other worn mounts during the repair.