Quick answer: 12V Battery Replacement on a 2016–2019 Chevrolet Volt is rated Easy and takes about 30-90 minutes. You'll need 3 tools for this job, and parts cost about $180. This guide walks you through the full job step by step, including the mistakes to avoid.
| Part Name |
Part Number |
Price |
Buy |
| Replacement 12-volt battery for 2016-2019 Chevrolet Volt; verify group size, CCA, terminal layout, and VIN fitment |
— |
$180.00 |
|
| Anti-corrosion terminal protectant or felt washers (optional) Optional |
— |
$8.00 |
|
About prices: shown prices are typical retail averages and change frequently; cheaper alternatives may be available. Confirm the current price before buying.
💡 Pro tip: Order all parts at once to save on shipping
Step-by-Step Instructions
Follow these steps carefully
1
Understand the Volt's 12V AGM battery
This guide covers only the 12V battery: a BCI Group 47 (H5) AGM unit of 640-680 cold-cranking amps. The owner's manual specifies AGM — installing a conventional flooded battery will shorten its life. A weak 12V battery causes no-start and a cascade of warning messages.
2
Power down and open the rear hatch
Open the rear hatch and lift the load floor to expose the 12V battery — on the gen-2 Volt it is a quick job needing no trunk disassembly. Put on gloves and eye protection. WARNING: never touch any orange high-voltage cable or component.
🔧 Mechanic's note — Ray Delgado
I check polarity before buying. Reversed terminals mean cables that don't reach, and that's a miserable discovery in the parking lot.
3
Expose the battery
Photograph the terminal positions, the hold-down bracket, and the vent tube routing — the AGM battery is vented to the outside and the new one must be vented identically. Check both cable clamps for corrosion before loosening anything.
4
Disconnect the 12V battery, negative first
With the 10mm socket, loosen the negative (-) cable clamp first and lift it off the post, tucking it where it cannot touch a terminal. Keep tools clear of the nearby high-voltage components and orange wiring. Never let a wrench bridge the two 12V posts.
5
Remove the hold-down and lift out the old battery
Remove the hold-down bracket bolt with the 13mm socket and lift the bracket clear, then disconnect the vent tube from the battery. Lift the old Group 47 AGM battery straight up and out — about 40 pounds — and set it on the ground.
6
Install the new AGM battery and reconnect
Set the new Group 47 AGM battery into the compartment in the same orientation and reconnect the vent tube firmly to its port. Reinstall the hold-down bracket and tighten the 13mm bolt securely.
7
Power up and verify the 12V system
Press the brake and the power button to power up the Volt and confirm it boots normally with no 12V or charging warnings. Cycle the lights and infotainment to confirm the electronics behave. Take the old AGM battery to a parts store for recycling.
All Done!
Test your repair before closing everything up. If something doesn't work right, double-check your steps.
⚠️ Common Mistakes to Avoid
- • Buying by appearance instead of group size, CCA, polarity, and hold-down fit
- • Shorting the positive terminal to the body with a metal tool
- • Lifting the battery by damaged terminals or leaving it unsecured
- • Skipping battery registration, window/clock resets, or charging-system checks when required
- • Assuming a new battery fixes a parasitic draw or charging fault